Brief introduction of fixed bed catalyst
I. introduction of the project
The fixed bed catalyst production project covers an area of about 5,000 ㎡, with a building area of 2,000 ㎡, complete public utilities, and more than 40 sets of catalyst production equipment. It has a complete fixed bed catalyst production system, and the available production units mainly include: pretreatment of raw catalyst powder, impregnation, molding, drying/roasting, screening and environmental protection treatment, etc., which can meet the production of various fixed bed catalysts.
II. Equipment introduction:
1、stirred-tank reactor(2 sets)
Type: 5000L, with jacket, which can be filled with steam or circulating water
2、impregnation kettle(2 sets)
Type: 5000L
Production capacity: 3.0T/ batch in total
3、 continuous coating machine(2 sets)
Type:BY-1000
Performance parameters: Material 304 pot is lined with tetrafluoroethylene
The pan body diameter is 1000mm
Production capacity: 20-40kg/ set * times
4、kneading machine(2 sets)
Type: HNJ-1000L
Performance parameters: the hopper volume is 1000L
Rotational speed 23 r/min
Production capacity: 300-350kg/ set * times
5、extruding machine(2 sets)
Type: DJ-100
Performance: extrusion specification ≥φ1.2㎜
Standing sieve plate 4.0mm
Production capacity: 240-300kg/h* sets
6、rolling machine(2 sets)
Type: NYJ-350
Performance parameters: 0.3-5mm thick pressed sheet
Capacity and pressure ≤15T
Production capacity: 1000kg/h* sets
7、granulator(3 sets)
Type: ZLJ-160
Performance parameter: material 304
Production capacity: 150kg/h* sets
8、V-Mixer (1 set)
Type: 1000L
Performance: Material of contact material of cylinder is 304
With automatic liquid spraying device and timing
Production capacity: 600L/ batch
9、tablet press(7 sets)
Type: GYJ25-5A
Performance parameters: capacity ≤ 300,000 pieces/hour
Product specifications φ5*5㎜
Production capacity: 150kg/h, about 20-25kg/h per unit
10、meshbeltfurnace(1 set)
Type: 35000×2300×2000
Performance parameters: the heat source is natural gas and the design temperature is 550-650 degrees
The net width is 1.2m
Production capacity: 3-6T/ day
11、roller kiln(1 set)
Type: 20000*1110*350mm
Rated temperature ≤950℃
Electric heating power 300kw
Production capacity: 2-3T/ day
12、hot air circulating oven(1 set)
Type: CT-C-IV
Performance: Material 304, electric heating power 60KW
With dehumidifying fan, drying temperature ≦140℃
Production capacity: 400kg/ batch
13、circular vibrating screen (1 set)
Type: φ1200
Performance parameter: material 304
Production capacity: 1000kg/h
14、linear Vibrating screen (1 set)
Type: 1000*2000
Performance parameters: Material 304, with two vibrating motors
Production capacity: 2000kg/h
15、steam drying oven(4 sets)
Drying room specification: 7000*3000*4000, drying temperature 80 ~ 110 degrees
Each drying room has 5 mobile drying cars and 300 pallets, and the drying capacity of each drying room is about 3 tons/batch
III. Testing Equipment
1、drying oven(1 set)
2、muffle furnace(1 set)
3、strength tester(1 set)